Liebert SERIES 600 User Manual

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P
OWER
P
ROTECTION
Series 600™ UPS
Multi-Module Three Phase
338 kVA to 1000 kVA; 60 Hz
Installation
Manual
Page view 0
1 2 3 4 5 6 ... 94 95

Summary of Contents

Page 1 - Series 600™ UPS

POWER PROTECTION Series 600™ UPSMulti-Module Three Phase338 kVA to 1000 kVA; 60 HzInstallationManual

Page 2

4 Safety PrecautionsFigure 1 Multi-Module 338 kVA UPS$:$51,1*/2&$7(ý&(17(5ý2)ý*5$9,7<ý6<0%2/6$1'ý'(7(50,1(ý81,7ý:(,*+

Page 3 - TABLE OF CONTENTS

Installation Considerations 52.0 INSTALLATION CONSIDERATIONS ,QVWDOOý\RXUý6HULHVýçííý836ýLQýDFFRUGDQFHýZLWKýWKHýVXEPLWWDOýGUDZLQJýSDFNDJHýDQG

Page 4

6 Installation ConsiderationsFigure 2 Multi-Module 400 to 1000 kVA UPS$:$51,1*/2&$7(ý&(17(5ý2)ý*5$9,7<ý6<0%2/6$1'ý'(7

Page 5 - iii

Unloading and Handling 73.0 UNLOADING AND HANDLING7KHý836ýPRGXOHýLVýVKLSSHGýDVýVHSDUDWHýFDELQHWVýWRýDOORZýHDV\ýKDQGOLQJýDWýWKHýVLWHïý%HFDXVHý

Page 6

8 Inspections4.0 INSPECTIONS 4.1 External Inspections ìï :KLOHýWKHý836ýV\VWHPýLVýVWLOOýRQýWKHýWUXFNñýLQVSHFWýWKHýHTXLSPHQWýDQGýVKLSSLQJýFRQWD

Page 7 - NSTRUCTIONS

Inspections 9Figure 3 System Control Cabinets

Page 8

10 Equipment Location5.0 EQUIPMENT LOCATION ìï +DQGOHýFDELQHWVýLQýDFFRUGDQFHýZLWKý:$51,1*6ýLQýêïí ðý8QORDGLQJýDQGý+DQGOLQJïý8VHýDýVXLWDEOHýPD

Page 9 - RECAUTIONS

Batteries 116.0 BATTERIES 6.1 Battery Safety Precautions ,QVWDOOD WLRQýDQGýVHUYLFLQJ ýRIýEDWWHULHVýVKRXOG ýEHýSHUIRUPHGýRUýVXSHUYLVHG ýE\ýSHU

Page 10 - 4 Safety Precautions

12 BatteriesBattery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructi

Page 11 - ONSIDERATIONS

Batteries 136.2 Battery Installation $ýUHPRWHýEDWWHU\ýGLVFRQQHFWýVZLWFKýZLWKýRYHUFXUUHQWýSURWHFWLRQýLVýUHTXLUHGýSHUýWKHý1DWLRQDOý(OHFðWULFDOý

Page 13 - NLOADING

14 Wiring Considerations7.0 WIRING CONSIDERATIONS5HIHUýWRý$SSHQGL[ý$ýðý6HULHVýçííý836ý6LWHý3ODQQLQJý'DWDýDQGýLQVWDOODWLRQýGUDZLQJVýõ)LJX

Page 14 - 4.2 Internal Inspections

Wiring Considerations 15Figure 4 Typical Multi-Module Configurations

Page 15 - Inspections 9

16 Wiring ConsiderationsFigure 4 Typical Multi-Module Configurations (continued)

Page 16 - QUIPMENT

Wiring Considerations 177.1 Power and Control Wiring ìï 3RZHUýZLULQJýPXVWýEHýUXQýLQýLQGLYLGXDOñýVHSDUDWHýFRQGXLWVýRUýFDEOHýWUD\Vïý&RQWURO

Page 17 - ATTERIES

18 Wiring Connections8.0 WIRING CONNECTIONS5HIHUýWRýW KHýGUDZLQJVýLQýWKLVýPDQXDOýDQGýDQ\ýRWKHUýGUDZLQJVýSURYLGHGýE\ý/LHEHUWýIRUýWKLVýLQVWDOOD

Page 18 - Conserver Ces Instructions

Wiring Inspection 199.0 WIRING INSPECTIONìï 9HULI\ýDOOýSRZHUýFRQQHFWLRQVýDUHýWLJKWïëï 9HULI\ýDOOýFRQWUROýZLUHýWHUPLQDWLRQVýDUHýWLJKWïêï 9HULI

Page 19 - 6.2 Battery Installation

20 Wiring InspectionTable 3 Table 310-16Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F)1Not More

Page 20

Wiring Inspection 21Figure 5 Outline Drawing, 338 kVA

Page 21

22 Wiring InspectionFigure 6 Outline Drawing, 400 kVA

Page 22

Wiring Inspection 23Figure 7 Outline Drawing, 500 kVA

Page 23 - 7.2 Battery Wiring

iTABLE OF CONTENTSIMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.

Page 24 - ONNECTIONS

24 Wiring InspectionFigure 8 Outline Drawing, 500 kVA, 208 VAC

Page 25 - NSPECTION

Wiring Inspection 25Figure 9 Outline Drawing, 625 kVA

Page 26 - Table 3 Table 310-16

26 Wiring InspectionFigure 10 Outline Drawing, 750 kVA (High Link - 240 Cells)

Page 27 - Wiring Inspection 21

Wiring Inspection 27Figure 11 Outline Drawing, 750 kVA (Low Link - 180 Cells)

Page 28 - 22 Wiring Inspection

28 Wiring InspectionFigure 12 Outline Drawing, 1000 kVA

Page 29 - Wiring Inspection 23

Wiring Inspection 29Figure 13 Outline Drawing, System Control Cabinet (SCCB) 640 to 800 Amps

Page 30 - 24 Wiring Inspection

30 Wiring InspectionFigure 14 Outline Drawing, System Control Cabinet (SCCB) 1280 to 1600 Amps

Page 31 - Wiring Inspection 25

Wiring Inspection 31Figure 15 Outline Drawing, System Control Cabinet (SCCB) 2000 to 3000 Amps

Page 32 - 26 Wiring Inspection

32 Wiring InspectionFigure 16 Outline Drawing, System Control Cabinet (SCCB) 4000 Amps

Page 33 - Wiring Inspection 27

Wiring Inspection 33Figure 17 Outline Drawing, System Control Cabinet (SCCP) 200 to 480 Amps

Page 34 - 28 Wiring Inspection

ii FIGURES)LJXUHýì 0XOWLð0RGXOHýêêåýN9$ý836 ïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý

Page 35 - Wiring Inspection 29

34 Wiring InspectionFigure 18 Outline Drawing, System Control Cabinet (SCCP) 560 to 960 Amps

Page 36 - 30 Wiring Inspection

Wiring Inspection 35Figure 19 Outline Drawing, System Control Cabinet (SCCP) 1280 to 2000 Amps

Page 37 - Wiring Inspection 31

36 Wiring InspectionFigure 20 Outline Drawing, System Control Cabinet (SCCA) 2000 to 4000 Amps

Page 38 - 32 Wiring Inspection

Wiring Inspection 37Figure 21 Base Mounting Details, 338 kVA

Page 39 - Wiring Inspection 33

38 Wiring InspectionFigure 22 Base Mounting Details, 400 and 500 kVA

Page 40 - 34 Wiring Inspection

Wiring Inspection 39Figure 23 Base Mounting Details, 400 and 500 kVA, 208 VAC, Rectifier and Inverter Sections

Page 41 - Wiring Inspection 35

40 Wiring InspectionFigure 24 Base Mounting Details, 400 and 500 kVA, 208 VAC, Control and Output Sections

Page 42 - 36 Wiring Inspection

Wiring Inspection 41Figure 25 Base Mounting Details, 625 kVA and 750 kVA (High Link - 240 Cells)

Page 43 - Wiring Inspection 37

42 Wiring InspectionFigure 26 Base Mounting Details, 750 kVA (Low Link - 180 Cells) and 1000 kVA, Rectifier and Inverter Sections

Page 44 - 38 Wiring Inspection

Wiring Inspection 43Figure 27 Base Mounting Details, 750 kVA (Low Link - 180 Cells) and 1000 kVA, Control Section

Page 45 - Wiring Inspection 39

iii)LJXUHýéä %XVVLQJý'HWDLOVñýìíííýN9$ýýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýï

Page 46 - 40 Wiring Inspection

44 Wiring InspectionFigure 28 Base Mounting Patterns, System Control Cabinets (SCCB) 640 to 3000 Amps

Page 47 - Wiring Inspection 41

Wiring Inspection 45Figure 29 Base Mounting Patterns, System Control Cabinets (SCCB) 4000 Amps

Page 48 - Sections

46 Wiring InspectionFigure 30 Base Mounting Patterns, System Control Cabinets (SCCP) 200 to 480 Amps

Page 49 - Wiring Inspection 43

Wiring Inspection 47Figure 31 Base Mounting Patterns, System Control Cabinets (SCCP) 560 to 2000 Amps

Page 50 - 44 Wiring Inspection

48 Wiring InspectionFigure 32 Base Mounting Patterns, System Control Cabinets (SCCA) 1600 to 4000 Amps

Page 51 - Wiring Inspection 45

Wiring Inspection 49Figure 33 Shipping Split Detail, 338 kVA

Page 52 - 46 Wiring Inspection

50 Wiring InspectionFigure 34 Shipping Split Detail, 400 and 500 kVA

Page 53 - Wiring Inspection 47

Wiring Inspection 51Figure 35 Shipping Split Detail, 400 and 500 kVA, 208 VAC

Page 54 - 48 Wiring Inspection

52 Wiring InspectionFigure 36 Shipping Split Detail, 625 kVA

Page 55 - Wiring Inspection 49

Wiring Inspection 53Figure 37 Shipping Split Detail, 750 kVA (High Link - 240 Cells)

Page 57 - Wiring Inspection 51

54 Wiring InspectionFigure 38 Shipping Split Detail, 750 kVA (Low Link - 180 Cells) and 1000 kVA

Page 58 - 52 Wiring Inspection

Wiring Inspection 55Figure 39 Optional Shipping Split Detail, 400 to 625 kVA

Page 59 - Wiring Inspection 53

56 Wiring InspectionFigure 40 Optional Shipping Split Detail, 750 kVA

Page 60 - 54 Wiring Inspection

Wiring Inspection 57Figure 41 Optional Shipping Split Detail, System Control Cabinet (SCCA) 4000 Amps

Page 61 - Wiring Inspection 55

58 Wiring InspectionFigure 42 Bussing Details, 338 kVA

Page 62 - 56 Wiring Inspection

Wiring Inspection 59Figure 43 Bussing Details, 400 kVA

Page 63 - Wiring Inspection 57

60 Wiring InspectionFigure 44 Bussing Details, 500 kVA

Page 64 - 58 Wiring Inspection

Wiring Inspection 61Figure 45 Bussing Details, 500 kVA, 208 VAC

Page 65 - Wiring Inspection 59

62 Wiring InspectionFigure 46 Bussing Details, 625 kVA

Page 66 - 60 Wiring Inspection

Wiring Inspection 63Figure 47 Bussing Details, 750 kVA (High Link - 240 Cells)

Page 67 - Wiring Inspection 61

1IMPORTANT SAFETY INSTRUCTIONSSave These Instructions.7KLVýPDQXDOýFRQWDLQVýLPSRUWDQWýLQVWUXFWLRQVýWKDWýVKRXOGýEHýIROORZHGýGXULQJýLQVWDOODWLR

Page 68 - 62 Wiring Inspection

64 Wiring InspectionFigure 48 Bussing Details, 750 kVA (Low Link - 180 Cells)

Page 69 - Wiring Inspection 63

Wiring Inspection 65Figure 49 Bussing Details, 1000 kVA

Page 70 - 64 Wiring Inspection

66 Wiring InspectionFigure 50 Module One-Line Diagram, 338 kVA

Page 71 - Wiring Inspection 65

Wiring Inspection 67Figure 51 Module One-Line Diagram, 400 kVA

Page 72 - 66 Wiring Inspection

68 Wiring InspectionFigure 52 Module One-Line Diagram, 500 kVA

Page 73 - Wiring Inspection 67

Wiring Inspection 69Figure 53 Module One-Line Diagram, 500 kVA, 208 VAC

Page 74 - 68 Wiring Inspection

70 Wiring InspectionFigure 54 Module One-Line Diagram, 625 kVA

Page 75 - Wiring Inspection 69

Wiring Inspection 71Figure 55 Module One-Line Diagram, 750 kVA (High Link - 240 Cells)

Page 76 - 70 Wiring Inspection

72 Wiring InspectionFigure 56 Module One-Line Diagram, 750 kVA (Low Link - 180 Cells)

Page 77 - Wiring Inspection 71

Wiring Inspection 73Figure 57 Module One-Line Diagram, 1000 kVA

Page 78 - 72 Wiring Inspection

2 ,Iý\RXýUHTXLUHýDVVLVWDQFHýIRUýDQ\ýUHDVRQñýFDOOýWKHýWROOðIUHHý/LHEHUWý&XVWRPHUý6HUYLFHý÷ý6XSSRUWýQXPEHUâýìðåííðèéêðëêæåïý)RUý&6÷6ýWR

Page 79 - Wiring Inspection 73

74 Wiring InspectionFigure 58 One-Line Diagram, System Control Cabinet (SCCA)

Page 80 - 74 Wiring Inspection

Wiring Inspection 75Figure 59 System One-Line Diagram, Three Modules with Two Breaker Maintenance Bypass

Page 81 - Wiring Inspection 75

76 Wiring InspectionFigure 60 System One-Line Diagram, Three Modules with Three Breaker Maintenance Bypass

Page 82 - 76 Wiring Inspection

Wiring Inspection 77Figure 61 Control Wiring Interconnect Diagram

Page 83 - Wiring Inspection 77

78 Wiring InspectionFigure 62 Control Wiring Interconnect Diagram, SCCA and Switchgear

Page 84 - 78 Wiring Inspection

Wiring Inspection 79Figure 63 Control Connection Location Diagram, Module

Page 85 - Wiring Inspection 79

80 Wiring InspectionFigure 64 Control Connection Location Diagram, System Control Cabinet

Page 86 - 80 Wiring Inspection

Wiring Inspection 81Figure 65 Video Display Terminal Wiring

Page 87 - Wiring Inspection 81

82 Wiring InspectionFigure 66 Battery Circuit Breaker

Page 88 - 82 Wiring Inspection

Wiring Inspection 83Figure 67 Parallel Battery Configurations

Page 89 - Wiring Inspection 83

Safety Precautions 31.0 SAFETY PRECAUTIONS5HDGýWKLVýPDQXDOýWKRURXJKO\ñýSD\LQJýVSHFLDOýDWWHQWLRQýWRýWKHýVHFWLRQVýWKDWýDSSO\ýWRý\RXñýEHIRUHýZRU

Page 90 - 84 Wiring Inspection

84 Wiring InspectionFigure 68 Remote Status Panel

Page 91 - 600 UPS S

Appendix A - Series 600 UPS Site Planning Data 8510.0 APPENDIX A - SERIES 600 UPS SITE PLANNING DATA338-1000 kVA Multi-Module Units10.1 Notes

Page 92 - Distortion Input Filter

86 Appendix A - Series 600 UPS Site Planning DataTable 4 338-1000 kVA Multi-Module Unit, 480 Volt - Standard ModuleUPS Rating* Rectifier AC I

Page 93

Appendix A - Series 600 UPS Site Planning Data 87Table 6 338-500 kVA Multi-Module Unit, 208 Volt - Standard ModuleUPS Rating* Rectifier AC In

Page 94

88 Appendix A - Series 600 UPS Site Planning DataTable 8 338-1000 kVA Multi-Module Unit, 600 Volt - Standard ModuleUPS Rating* Rectifier AC I

Page 95 - Technical Support

5HYLVHGãý-XO\ýìääçSeries 600™ UPSMulti-Module Three Phase 338 kVA to 1000 kVA; 60 HzTechnical SupportThe Company Behind The Products:LWKýPRUHýWKDQýèíí

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